Troubleshooting 

Thermal Oil Systems

 

 

HANDS-ON

ON 

YOUR EQUIPMENT!

 

 

Introduction to GPM Hydraulic Consulting
This streaming Shockwave presentation describes in detail the services that GPM can provide including classroom instruction, hands-on troubleshooting training, preventive maintenance scheduling, machine consulting and troubleshooting and hydraulic safety training and inspection.

Troubleshooting Thermal Oil Systems Sample Manual 

A sample of a customized  Troubleshooting manual in a fully searchable eBook format.  Requires the Adobe Acrobat Reader.

Click Here To Tell A Friend About Our Troubleshooting Thermal Oil Systems Hands-On Workshop

 

In Plant Survey of the Thermal Oil System

 

For this workshop, your in plant thermal oil systems are initially surveyed by one of our consultants. The system components ( pumps, valves, etc.) and piping connections are checked to verify that the actual system is accurate with the manufacturer's print. If no print is available our consultants will develop a schematic as he surveys the system.

 

 

 

 

 

    

 

Development  Of The Thermal Oil Manual

Our highly trained draftsmen will the draw the circuit in CAD connecting the system in a format that is easy to read and follow. Colorized flow will the be integrated with the schematic to replicate the actual suction, outlet and return oil flow. The electrical and pneumatic control valves are shown on the schematic during the various flow cycles. A detailed description of each component is included in the manual. 

 

 

In The Classroom

During the training workshop the student will draw the actual flow in the circuit during the normal and emergency modes of operation. This is necessary so that when a problem occurs they will have the capability of troubleshooting from the schematic.

Maintenance procedures for working on the system will be discussed in detail in the classroom. 

These include the following: 

  • The proper guidelines for changing a centrifugal pump.

  • The proper steps for bringing a stand by pump online.

  • The procedures for operating the manual valves when necessary to bleed oil out of the lines and to allow air in.

  • How to isolate and safely remove high temperature flexible lines.

  • How to vent and flush an expansion tank.

 

  

 

In The Plant

Time will then be spent in the plant to identify each pump, valve, filter, tank etc. in the system. Temperatures and pressures will be recorded for future troubleshooting purposes.

 

What The Student Will Learn

Once this course is completed the students will be able to troubleshoot, maintain and understand the entire systems various modes of operation. They'll also know the location of the system tanks, pumps and valves and the proper maintenance procedures for working on the system safely.

 

What The Student Will Receive

Each student will receive their own troubleshooting thermal oil systems manual, fluid power data book and certificate of completion. 

The eBook 

Once the in-plant troubleshooting program has been completed, the customer can order their customized thermal oil manual to be converted into an eBook in pdf (personnel downloadable file) format. This is a fully searchable CD that contains each customers colorized thermal oil schematic flow charts, modes of operation and complete component description. 

This eBook can be downloaded onto a network, control room computer, palm top, lap top, office computer and home computer for troubleshooting the in-plant systems.

Click the link below to view a sample eBook or go to our free down loads and multimedia page to see many sample eBooks.

 

 

Troubleshooting Thermal Oil Systems Sample Manual 

A sample of a customized  Troubleshooting manual in a fully searchable eBook format.  Requires the Adobe Acrobat Reader.

 

GPM Hydraulic Consulting, Inc.

Box 1376

Monroe, GA 30655

(770)- 267-3787

gpm@gpmhydraulic.com

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